Five-heddle weave stainless steel wire cloth is one of our many diverse products. It stands out because of its unique structure and performance in demanding industrial environments. We at RajFilters & Wiremesh Pvt. Ltd. are proud to offer high-quality stainless steel meshes and filtration products globally.
What is Five-Heddle Weaving?
Five-heddle weaving is a unique technique used to produce a woven wire mesh where each warp wire crosses over four weft wires and under one. This creates a mesh that features:
Smooth Surface One Side: Facilitates cleaning and removal of filter cake.
Rectangular Openings: Assures uniform filtration and high flow rates.
High Mechanical Stability: Suitable for applications that require robust and durable meshes.
This weave is especially effective for applications that require precise filtration, easy maintenance, and durability.
Why Choose Five-Heddle Weave Mesh Over Other Weaves?
When compared to other weave patterns, Five-heddle weave mesh offers many advantages as given below:
| Weave Type | Surface Smoothness | Mechanical Strength | Filtration Precision | Ease of Cleaning |
|---|---|---|---|---|
| Plain Weave | Moderate | High | Moderate | Moderate |
| Twill Weave | Moderate | Very High | High | Moderate |
| Plain Dutch Weave | Low | High | Very High | Low |
| Twill Dutch Weave | Low | Very High | Ultra High | Low |
| Reverse Dutch Twill Weave | Low | Very High | Ultra High | Low |
| Five Heddle Weave | Very High | High | High | Very High |
3 Important Key Benefits of 5 Heddle Weave:
1. Higher Flow Rates: The unique weave pattern allows higher flow rates than other fine meshes.
2. Superior Cleaning: A smooth surface reduces clogging, and simplifies the cleaning process.
3. Balanced Filter: Provides precise filtration, without compromising strength or durability.
Where is Five Heddle Wire Mesh Used?
Five-Heddle Woven Wire mesh is versatile and can be used in a variety of industries.
Chemical Process: Facilitates separation and purification processes with precision.
Irrigation System: Prevents clogging by filtering water effectively, widely used in drip irrigation.
Waste Water Treatment: Used in mechanical wastewater treatment.
Pharmaceutical Industry: Maintains hygiene with easy-to-clean surfaces, specially used in demister pads.
Food and Beverage: Helps with filtration processes while adhering to safety standards.
Automotive: Used in fluid and gas filtration systems.
When Should You Choose A Five-Heddle Weave Mesh?
Standard Meshes Fall Short: For applications where traditional screens clog up or do not provide the desired filtering.
Maintenance Efficiency is Crucial: When cleaning or downtime needs to be minimized.
High Flow Rates With Accuracy: When you need throughput without compromising filtration precision.
Different Sizes & Specifications of 5 Heddle Weave Wire Mesh:
| Specification | Description |
|---|
| Material | Stainless Steel 304, 316, 316L |
| Weave Type | Five-Heddle Weave |
| Mesh Count | 80X60 and 110X60 are regular mesh combinations |
| Wire Diameter | 0.025mm to 0.5mm (can be customized) |
| Aperture Size | 25 µm to 1,000 µm (microns), based on the mesh count and wire diameter |
| Thickness | Generally between 0.1mm to 1mm (depends on wire diameter and weave density) |
| Surface Type | One side is smooth (facilitates easy cleaning) |
| Roll Width | Standard widths: 1 M, 1.22 M or 4 Feet (custom widths available) |
| Roll Length | 10 M, 15 M, 30 M standard (custom lengths available) |
Product Range: We manufacture a wide range of wire mesh to meet the needs of various industries.
- Plain Weave Mesh
- Twill Mesh
- Plain Dutch Weave Mesh
- Dutch Twill Mesh
- Reverse Dutch Twill Weave Mesh
- Five Heddle Mesh
The mesh types are crafted to ensure optimal performance for their intended applications. Each mesh type can be made from different materials such as stainless steel, titanium brass, copper, nickel, Inconel, etc.
Why Choose RajFilters & Wiremesh Pvt. Ltd. for Five-Heddle Weave?
Legacy of Excellence: Trusted name in wire mesh manufacturing in India since 1976.
State-of-the-Art Infrastructure: Our advanced facilities in Vadodara ensure top-notch production quality.
Customized Solutions: We customize our products to meet the specific needs of clients. We are among the top Five heddle wire mesh suppliers offering customized mesh solutions.
Commitment To Quality: Adherence of international standards ensures reliability.
