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Simply the Best: Superior Extruder Screens, Perfect Prices, Delivered Globally
Wire Mesh Extruder Screens are an integral part of an extruder machine. The extruder screen stops the flow of foreign particles with the molten parent material. Since the extruder screen is a consumable item and is one of the main components of the operations, trust in the product and efficiency are paramount.
An extruder machine is used to produce several types of plastic granules, polymers, and rubber products which require different types of extruder screens to produce the required quality and output.
The Filtration Micron rating of the wire mesh extruder screen is an important specification that is to be established. The micron rating defines the quality of output and requires special expertise and consultation of the extruder screen pack supplier. The optimum arrangement of the wire mesh aperture size determines the exact micron rating an extruder screen can offer.
A multi-layer wire mesh extruder screen with Coarse mesh, semi-coarse mesh, and fine mesh is designed to get optimum output. The wire mesh ranging from 20 Mesh to 150 Mesh can be used to serve the extrusion application. A typical wire mesh arrangement keeps the fine mesh in the centre surrounded by a semi-coarse mesh and thereafter coarse mesh to avoid direct damage to the final filtration mesh.
Extruder screens are produced in various shapes and sizes depending upon the Specific designs of the extruder plate and technology supplier. As the world’s Best Wire mesh extruder screen manufacturer, we produce various types and sizes of extruder screens to suit our customers’ needs.
We have been producing wire mesh extruder screens for the last 4 decades, Due to such longevity in this business we have ready molds of all the extrusion technology out there in the market, which helps the customer to easily place an order with us and get the material on time.
We weave woven wire meshes ourselves to avoid dependence on the downward stream of manufacturing. It’s important for us as a leading extruder screen manufacturer to be able to cater to our customers with the best product which is completely produced in-house.
With that being said to cater to an ever-growing demand for extruder screens we make sure we design and develop our molds in-house to get the best outcome and minimum lead time for our new development.
The combination of the wire mesh used as the extruder screen is very critical. It is important on the part of the extruder screen manufacturer to properly maintain the combination and not compromise the quality. Strict SOPs on the production floor help us cater to the specific demands of our customers.
What are the Quality Parameters of An Extruder Screen?
Uniform Aperture Size:
We thoroughly check our wire mesh extruder screen quality and control the downward stream of manufacturing.
The aperture size of the wire mesh is the size of the hole created by the intersection of weft and warp wire. It is critical to ensure that the aperture size is uniform, a small mishap in the aperture size may lead to a change in the filtration output and quality.
During the extrusion process, particles larger than the Hole size are held upon the surface of the wire mesh extruder screen, preventing their inclusion in the final product. A uniform aperture size plays a key role in accurately performing this job for the wire mesh extruder screen.
As a leader of the wire mesh extruder screen supplier, we make sure that the aperture size is accurate in all the supplies, and in-house quality control devices are developed to prevent any defects in the extruder screen.
Uniform Wire Diameter:
In continuation to the above, uniformity in the wire diameter is important as well. The quality and characteristics of the wire play a key role in defining the quality of the wire mesh extruder screen.
We check and report all our wire mesh according to the IS code. The approved wire is then used to produce wire mesh. The uniformity of the wire helps maintain the aperture size of the wire mesh, thus helping produce a perfect-quality extruder screen.
Confirmed Material Grade:
Material grade is very important, especially for the wire mesh extruder screen. As per the application, the material is suggested. The wire mesh extruder screen is broadly produced in five materials, as follows:
Stainless Steel 316L
- Stainless Steel 304L
- Stainless Steel 201
- Stainless Steel 202
- Mild Steel
Depending upon the application, the quality of the raw material, and the dirt present inside the raw material. We suggest extruder screen material to our customers.
For applications where rusting is a concern, we suggest using Stainless Steel 304 wire mesh, due to its 8% Nickel content, it prevents the rusting effect of chemical substances in high temperatures on the extruder screen.
Applications such as plastic and polymer recycling contain a lot of dirt and foreign material. This chokes the extruder screen often, and a new one is needed quickly. For such applications, we suggest using an MS wire mesh extruder screen or a Stainless steel 201 or 202 wire mesh extruder screen.
Accurate Dimensions:
Being the world’s no 1 wire mesh extruder screen supplier, we have produced critical and accurate products for the last 3 decades. The extruder screens are designed by the technology supplier in multiple shapes and sizes to suit a specific application.
We produce top-quality molds and gauges to make sure that the dimensions are as required by the user or the technology provider.
We understand the Nitty-gritty of producing a world-class extruder screen for our customers.
Should Be Oil Free:
We carry out ultrasonic cleaning processes on our extruder screens. Ultrasonic cleaning removes the dirt and oil that sticks on the screen’s surface while in production.
Cylindrical Wire Mesh Filter Manufacturer in India
Simply the Best: Superior Extruder Screens, Perfect Prices, Delivered Globally
Wire mesh is cut, to form a cylindrical shape for special applications, available in single and multilayer. We manufacture various combinations of wire mesh cylindrical screen meeting the requirements of our customer.
Key Features of Cylindrical Wire Mesh Filters:
- They are Manufactured with Spot weld and Continuous Weld, for Lasting Strength and High Pressure.
- Highly Durable and Long-Lasting
- Best Quality Wire Mesh Used for Finest Filtration in Each Item.
- Available in Various Lengths, Combinations, and Diameter.
- Features Burr-Free Surface and Ultrasonic Cleaning.
- Ensure Dimensional Accuracy.
- Precise Wire Mesh Sizes.
We provide tailor-made solutions for cylindrical filters and employ appropriate techniques to ensure our products are dimensionally accurate.
